Fitness for service (API 579) of an out-of-tolerance pressure vessel
IndustryOil & Gas
DisciplineStructural analysis — integrity
CodesAPI 579-1 / ASME FFS-1, ASME VIII
Lead time10 days
DeliverableFitness-for-service report
The challenge
A shell course was welded in a position exceeding ASME VIII tolerances. Cutting and re-welding meant cost and, above all, missing the delivery date. It had to be determined, with grounds, whether the equipment could enter service as built.
Scope
Dimensional survey of the deviation and of the vessel design conditions
Fitness-for-service assessment to API 579-1 / ASME FFS-1
Stress analysis of the deviated zone against the acceptance criteria
Fitness report with conclusions and operating conditions
Prepared / Reviewed / Approved chain within the client's document system
How we worked
Code before opinion. The decision rested on the API 579 procedure, not on a workshop judgement.
Lead time as a requirement. The assessment was organised to close in ten days, before the dispatch date.
Result
Fit for service, delivered on time
The vessel was declared fit for service: the cost of cutting and re-welding the shell was avoided and the equipment shipped on schedule.