DeliverableModernisation engineering and documented execution
The challenge
A boiler with on/off control and outdated instrumentation produced operational instability, lower efficiency and higher failure risk against a variable steam demand.
Scope
Site assessment by instrumentation specialists and evaluation of component reusability
P&IDs, instrument list, layout drawings and task sheets for execution
Re-instrumentation to restore accurate measurement and reliable feedback to the control
Burner and flame control system replacement
Integration into a new modulating control scheme
How we worked
Reuse what still works. The survey defined which instruments and components remained valid before specifying replacements.
Execution documentation, not just design. Task sheets and drawings prepared for the plant shutdown.
Result
Stable steam against demand
Extended service life, safer operation and better adaptation to steam demand variations.