Automated container loading platform for tube bundles
IndustrySteel tubes
DisciplineMechanical design, hydraulics and automation
SubsystemsElevating platform, self-propelled carriages, control panel
DeliverableComplete design and fabrication documentation
The challenge
Loading heavy tube bundles into containers exposed operators to manual handling, with slow sequences, placement variability and containers of varying height and condition.
Scope
Hydraulically actuated elevating platform with adjustable legs for different container heights
Self-propelled carriages with pneumatic lifting and motorised drive
Operator-focused control panel: controls, safety interlocks and end-of-stroke limit switches
Structural verification and fabrication documentation
Modular design adaptable to future requirements
How we worked
Three subsystems, one cycle. Platform, carriages and control were designed together around the real loading sequence, not as independent equipment.
Safety in the hardware, not just the procedure. Interlocks and limit switches integrated into the panel.
Result
Repeatable cycles, less exposure
Less manual handling exposure, faster and repeatable loading cycles, and better placement consistency and container utilisation.